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Custom Motorcycle Helmet Injection Mold 300000 Shots Life P20 Steel

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Custom Motorcycle Helmet Injection Mold 300000 Shots Life P20 Steel

Brand Name : MID MOULD

Place of Origin : Dongguan, China

MOQ : 1 set

Payment Terms : 50% deposit + 30% upon first sample + 20% after sample approval or before final mold shipment

Delivery Time : 25–45 working days (longer for complex tools)

Certification : ISO9001,FDA,ISO13485

Price : USD $3,000–$50,000 per set (depending on complexity)

Packaging Details : Wooden case + anti-rust oil + protective film + packing list

Supply Ability : 20–35 sets per month, depending on structure

Product material : Plastic,Steel,PP,ABS,PS

Shaping mode : Plastic Injection Mould,Plastic injection molding,Compression Mould

Product : Vehicle Mould,Household Appliance,plastic injection mold,injection machine mold,Household Product

Material : STEEL,ps,PP,Steel and metal,aluminum

Mould life : 250000-300000shots,200~1 M available,300,000shots,000 times

Product name : Plastic Injection Mould,injection machine mold,Shanghai Factory Cheap Plastic Component Injection Mold,High quality virgin raw material custom plastic injection mold product,Gear parts

Runner : Hot Runner\ Cold Runner,cold/hot

Cavity : Multi Cavity,as per client's requirement

Mold material : NAK80,H13,50#,P20,45#

Design software : CAD,CAD/ProE/UG/SOLIDWORKS,CAD UG Moldflow,Solidworks,PROE

Mould material : P20/718/738/NAK80/S136,P20/718/2738/H13/S136/NAK80,718,SKD61 etc,H13

Application : Home Appliance,Industrial,Automotive,various range,Machine

Mould base : non-Standard plastic injection mould,World standard,European standard,LKM.HASCO,HASCO standard

Surface treatment : sandblasted,Texture,anodizing black,clear painting,Polishing

Mold life : 000 to 1,500000 shots,000 shots,100000-1000000,50

Mold runner : Hot&Cold runner you can choose,Hot runner and code runner

Plastic material : Peek,ABS/PP/PS/PE/PVC/PA6/PA66..et,MC Nylon,Derlin,UHMW-PE

Size : as samples/drawings,customized accepted,Customized Size

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Motorcycle Helmet Plastic Injection Molds
1. Product Process Description

Motorcycle helmet injection molds are manufactured using a high-precision plastic injection molding process. Primarily using engineering plastics such as ABS, PC, and PP, the molds are formed in a single step by high-temperature melt injection molding. The process includes:

  1. Mold Design: CAD/CAE design is performed based on the helmet's shape, mechanical requirements, and customer customization needs.
  2. Mold Processing: CNC, EDM, and high-speed milling machines are used to create high-precision mold cavities.
  3. Injection Molding: Plastic pellets are heated and melted, then injected into the mold cavity under high pressure and cooled to set the desired shape.
  4. Surface Treatment: Surface treatments such as spraying, pad printing, and electroplating can be performed to enhance aesthetics and wear resistance.
  5. Quality Inspection: Strength, impact resistance, and dimensional accuracy are tested to ensure compliance with international safety standards.
2. Product Specifications (Sample)

Parameter Item Technical Specifications

Parameter Item Technical Specifications
Mold Material P20 / 718 / H13 Tool Steel
Mold Life 300,000 - 1,000,000 Molds
Molding Material ABS / PC / PP / HDPE
Mold Cavity Single / Multi-Cavity Customizable
Surface Treatment Polishing / Sandblasting / Chrome Plating
Molding Cycle 30-60 seconds/piece
Mold Cooling System Water / Oil
Helmet Weight Range 900g - 1500g
Mold Delivery Time 35 - 60 days
Customization Service OEM / ODM Supported
3. Product Applications and Advantages

Applications: Mainly used for the production of motorcycle helmet shells and lining components, widely used in the motorcycle riding, sports and leisure, and related protective equipment industries.

Advantages:
  • High strength and impact resistance, meeting international safety standards (DOT / ECE / CCC).
  • High mold precision ensures a beautiful and balanced helmet appearance.
  • We can customize the logo, color, and coating process according to customer branding requirements.
  • The mold has a long lifespan and is suitable for large-scale continuous production.
  • Automated production is highly efficient and reduces labor costs.
4. Frequently Asked Questions (FAQs)
Q1: Can the mold be customized for helmets of different sizes?
A1: Yes, we support customization for adult and children's helmets, as well as special models.
Q2: What is the mold lifespan?
A2: Typically between 300,000 and 1,000,000 molds, depending on the steel material and maintenance methods.
Q3: Can the helmet pass international certifications?
A3: The mold can be designed according to standards such as ECE and DOT to ensure product compliance.
Q4: Do you support small-batch trial production?
A4: Yes, we can produce trial samples before moving into mass production.
5. Personalized Mold Customization Services

We provide one-stop mold customization solutions:

  • We develop molds based on customer helmet design drawings or samples.
  • We support multi-color injection molding, two-shot molding, and foam-lined mold design.
  • We offer OEM/ODM services to help customers create their own unique brands.
  • We provide after-sales technical support, including mold maintenance and process optimization.

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